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New energy

Application of laser processing technology in the field of new energy

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1. Lithium Battery Sector

1.1 New Energy Vehicles and Demand for Lithium Battery Equipment

  • Rapid Development: New energy vehicles (NEVs) are rapidly advancing, driving strong demand for lithium battery equipment.
  • Supply-Demand Gap:
    • 2023: Global demand for electric vehicle (EV) power batteries reached 406 GWh, with supply expected to be 335 GWh, resulting in an 18% supply-demand gap.
    • 2025: The gap is projected to widen to approximately 40%.
  • Production Expansion: To address the supply-demand gap, lithium battery manufacturers are scaling up production, further increasing the demand for lithium battery equipment.

1.2 Application of Laser Processing in Lithium Battery Production

  • High Standards: Lithium-ion batteries require stringent safety, consistency, and density standards, necessitating advanced production equipment and processing technologies.
  • Advantages of Laser Processing:
    • Effective Processing: Excels in welding, cutting, and cleaning processes.
    • Efficiency: Enhances production efficiency and reduces costs.
  • Usage Stages: Laser processing is extensively utilized across all stages of lithium battery production, including welding, cutting, and cleaning.

1.3 Investment Proportion and Market Space for Laser Equipment

  • Investment Breakdown:
    • Laser Welding Equipment: Accounts for approximately 5-15% of power battery manufacturers’ investments.
    • Laser Cutting, Cleaning, and Marking: Estimated to constitute 25% of lithium battery manufacturing equipment investments.
  • Market Space Calculation Assumptions:
    1. Automobile Sales Growth: China’s automobile sales will grow steadily at a rate of 2% from 2021 to 2025.
    2. NEV Penetration Rate: China’s new energy vehicle penetration rate will reach 20% by 2025.
    3. Battery Capacity Growth: The installed capacity of single-vehicle batteries will continue to grow steadily.
    4. Capacity Utilization: The capacity utilization rate of power lithium battery manufacturers will gradually increase.
    5. Investment Decline: Investment in lithium battery equipment will decrease to 230 million yuan per GWh.
    6. Laser Equipment Share: Laser equipment is assumed to account for 25% of lithium battery manufacturing equipment.
  • Market Size Estimation:
    • Projection: The average annual market size for laser equipment in China’s lithium battery sector is expected to exceed 7 billion yuan from 2021 to 2025.Laser Cutting in Aerospace Manufacturing Lasers have become a key tool in making airplane parts. These powerful beams can cut through tough metals like titanium and aluminum with incredible accuracy, making even the most detailed shapes without damaging the material.

      The aerospace industry needs parts that are cut perfectly every time. Laser cutting helps make parts for plane bodies, engines, and wings faster than older methods, while meeting all the strict safety rules that airplane makers must follow.

      Laser Welding for Aerospace Components Laser welding has changed how airplane parts are put together. This method joins metals with extreme accuracy and strength, which is especially helpful when working with light materials like titanium or complicated engine parts.

      Machines can do laser welding automatically, making the process faster and more reliable. The laser’s focused beam creates welds that are super strong without heating up too much of the surrounding metal, which keeps delicate parts from getting bent out of shape.

      The controlled heat of laser welding helps keep parts in perfect condition. This makes it a favorite choice for airplane manufacturers who need their parts to be exactly right every time.

2. Photovoltaics Sector

2.1 Photovoltaic Installation Demand and Laser Equipment Demand

  • Carbon Emission Reduction: Strong demand for photovoltaic (PV) installations driven by efforts to reduce carbon emissions.
  • Core Requirements:
    • Cost Reduction: Lowering production costs is essential.
    • Efficiency Improvement: Enhancing production efficiency is crucial.
  • Laser Processing Applications:
    • Processes: Widely used in ablation, cutting, edge engraving, doping, and drilling within solar cell production.
    • Benefits: Offers high precision and zero-contact processing, making it ideal for delicate solar cell manufacturing.

2.2 Assumptions for Calculating Market Space of Laser Equipment

  1. Annual Installation Capacity: Based on the median of conservative and optimistic data from the China Photovoltaic Industry Association (CPIA).
  2. Capacity Utilization Rate: Assumed to remain at 70%.
  3. Technological Shift:
    • PERC Capacity: The proportion of new PERC capacity will gradually decrease to 0%.
    • TOPCon and HJT Capacity: The proportion of new TOPCon and HJT capacity will gradually increase.
  4. Unit Capacity Investment:
    • 2020 Data:
      • PERC: RMB 225,000/MW
      • TOPCon: RMB 270,000/GW
      • HJT: RMB 450,000-550,000/GW
    • Future Trend: Unit capacity equipment investment is expected to gradually decrease in subsequent years.
  5. Equipment Demand Ratio:
    • Laser SE Equipment: Approximately 5-10 units per 1 GW battery production line.
    • Laser PERC Ablation Equipment: Approximately 5-8 units per 1 GW battery production line.
    • Total Investment: Equipment corresponding to 1 GW accounts for about 8%-10% of the total investment.

2.3 Market Size Estimation

  • Laser Equipment Share: Assumed to account for 10% of photovoltaic cell equipment.
  • Market Size Projection:
    • 2025: The domestic photovoltaic laser equipment market size is estimated to reach 3.2 billion yuan.

Conclusion

Laser processing technology demonstrates significant market potential in both the lithium battery and photovoltaics sectors. The rapid growth of new energy vehicles and the expansion of the photovoltaic industry are driving increased demand for high-efficiency, high-precision laser equipment. Based on market assumptions and investment proportions, it is projected that the laser processing equipment market will experience substantial growth in these areas over the next few years. This growth will provide robust technical support for the advancement of engineering machinery manufacturing and the broader new energy industry.

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